Brand-new high speed mill

If take no account of by the element of treatment material, can list easily efficient the postulate with economic cutting workpiece. Its core is material excision amount is large, cutting tool service life is long, treatment process is mixed reliably workpiece precision is tall, exterior quality is good. Process of rough machining of this that is to say is almost cannot avoid (cannot expect to have great revolutionary method at least) , the cutting of high capacity still will be able to develop his skill to full on accurate machine tool, so cutting tool will use data of high speed high strenth extensively, for example PKD/CBN or CVD. This is the reason that technology of high speed cutting appears, especially one of significant progress way that it is making cutting technology recently. The material excision amount of technology of high speed cutting is large, handling time is accordingly short. High speed cutting forms burr not easily, the time that follow-up treatment needs is short, it is complete even do not need. And, get power as a result of cutting force and cutting tool small, high speed cutting can satisfy precision of more expensive measure and appearance requirement, and the requirement of faster face quality. The most important is the thermic load in machining a process low, this is right those who reduce the work area that be added is local be out of shape function has positive effect. But, all these characteristics just are built on theoretical foundation, unless machine tool structure can get used to the requirement of treatment of high speed cutting completely. The high speed cutting that uses main shaft of high rotate speed simply to satisfy manufacturing field place far from possibly to need asks. For this, the corporation of banner supplier De Maji of global cutting domain is special the gets used to requirement of all treatment dimension series machine tool that developed to face future. This series machine tool satisfies all requirements in machining a process not only, can achieve automation goal more, even technology of cutting of establish high speed brand-new standard. HSC 20 Linear: Compact model the type of a delegate that the machine tool of HSC 20 Linear that high speed machining center processes small-sized work is actual strength of technology of cutting of De Maji high speed (the graph is shown 1 times) . It has high quality, high rate to machine needs all function. More broad sense ground says, it is a dynamic function good, precision Jiang Hezhi of compact, versatility can change tall, structure the machine tool of Gao Jian technology with high rate. For example, x, Y and Z axis use steep drive technology and accurate and cooling technology entirely, acceleration can amount to 2g, all axes are used entirely measure a technology directly, what cool actively is high-powered, 42000r/min main shaft takes HSK-32 knife handle, quality of freeboard precision outline (the standard is P5) , exceed compact structure, cover an area of an area to have 2 only.

5 square metre, still provide a large number of patulous functions, expand from 3 axes 5 axes treatment and the NC circumgyrate that introduce drive of torsion electric machinery swing workbench. Graph outside the HSC treatment that the type of a delegate that the machine tool of 1 HSC 20 Linear that processes small-sized work is actual strength of technology of cutting of high speed of heart horse auspicious divides use cooling fluid, still can deserve to remove dust especially for this machine tool system, make HSC 20 Linear can process black lead or form of embryo of milling pottery and porcelain. The cooling fluid with oriented closed circuit flows by the air drive that remove dust and filters, two a powerful person return repass inside treatment area. HSC 55 Linear: Machining center of high speed nicety is brand-new the establish of HSC 55 Linear of machining center of high speed nicety that concept design develops of precision of dynamic function, flexibility, dimension and exterior quality brand-new standard (graph 2) . It uses dragon door structure, have freeboard tigidity, hot semmetry to balance a structure, mark matchs main shaft of 28000r/min high speed, all axes use direct drive technology entirely, acceleration is amounted to 2g and move quickly speed amounts to 80m/min, machining center of HSC 55 Linear offers two version: The 3 axes structure that takes rigid workbench or take circumgyrate to place the 5 rods that use workbench machining center. Two kinds of workbench by drive of two transverse and linear electric machinery (dragon door structure) , fixed position precision is tall. Journey limits (X, y and Z axis) 3 axes type is 450 × 580 × 400 (Mm) , 5 axes type is 450 × 600 × 400 (Mm) . Graph the circumgyrate of type of axis of HSC 55 Linear5 of machining center of nicety of 2 high speed places two rods that use workbench (C axis and A axis) also introduce direct drive or drive of torsion electric machinery respectively. To ensure during treatment hefts 200kg workpiece, the machine tool has enough stability, workbench takes clip of system of hydraulic pressure clamp to hold oneself for the machine tool of 2000 Nm by torque. In addition, the high rotate speed of the reasonable arrangement that machines an area and main shaft makes machining center of HSC 55 Linear is high speed not only the good choice that processes material of tall hard steel, also be the good choice of material of graphite of high speed treatment. Fall bits and the element that the function that discharge bits is not only consideration. All drive and slideway are installed entirely outside machining an area, averted the interference to machining a process to the greastest extent. De Maji chooses 28000r/min main shaft to serve as the mark of machining center of HSC 55 Linear to match main shaft. It has a few important and distinctive idiosyncratic: Relative to the machine tool of cutting of other high speed on the market, the tigidity of its main shaft is taller. It can reduce the vibration in machining a process not only, improve exterior quality, prolong cutting tool service life, bigger tigidity still makes HSC 55 Linear can use more expensive stuff to excise speed to undertake rough machining. This machine tool also can match 18000r/min report main shaft, optional still match 42000r/min even 60000r/min the main shaft of two kinds of rotate speed. System of numerical control of HSC 55 Linear is Control Panel of new-style DMG ERGOline Control and Hai Dehan ITNC 530. Outside the advantage of system of CNC numerical control that eliminates this everybody's hep hi-tech content, control precision for example tall, process designing is easy, system of this numerical control still is representing company of heart horse auspicious in domain of 5 axes machine tool 20 old techniques precede actual strength. For example " collision is monitored " the function is OK real time trends monitors collision, because this is used effectively,machine area space. "ACC " function of automatic acceleration control makes machine tool parameter OK self-reacting workpiece weight. Accordingly, can the workpiece with light weight of high speed milling, weigh generous workpiece with low rate milling. The machine tool allows a hand to use input weight information, also can say automatically to weigh. HSC 75/105 Linear: The HSC 75/105 Linear of company of auspicious of horse of heart of machining center of high-end vertical nicety is the top end that processes large work absolutely vertical nicety machining center (graph 3) . The direct drive technology that uses highest and dynamic property entirely as a result of all its axes, its Gao Sheng produces precision of efficiency, tall outline and fast face quality is a few a few of this epoch-making product representative advantages only. With heart Ma Jiquan new design concept is exemple, pass innovation anthology match a function, HSC 75/105 Linear is this product line in the first provides the machine tool of technology of drive of electric machinery of B axis torsion, can patulous for machining center of high speed of 5 axes linkage. Graph the 3 top end that process large work all axes of machine tool of cutting of these two kinds of high speed are HSC 75/105 Linear of vertical nicety machining center entirely steep drive, can arise the acceleration that is as high as 2g and move quickly speed amounts to 90m/min, of its function the manufacturing efficiency that be being reflected directly is it rose 20% . The close solid of dragon door is cast structure and finite yuan those who optimize is modular the basis that lathe bed formed character of motion of this perfect machine tool and highest surface mass. And, direct way measures a system to make treatment precision and outline precision more impeccable. Choosing the 5 axes linkage that match to machine a function also is brand-new product, the milling head of drive of torsion electric machinery swings axis and workbench of graduation of fast NC circumgyrate ensure whole platform machine tool sacrifices none any dynamic function and precision. Another main good point is treatment area is larger, it is better that through improving lathe bed structure to make this machine tool falls bits and operation are close to a gender. And door of transverse machine tool and front door make machine tool top allows crane to undertake assembling and unassemble in whole treatment area. In respect of numerical control system, all machine tool that new design concept develops HSC 75/105 Linear of machining center of nicety of vertical high speed and all heart Ma Jiquan is used be based on Haidehan (ITNC 530) with Xi Menzi (Sinumerik 840D Powerline) Control Panel of DMG ERGOline Control takes high speed. The Control Panel with friendly man-machine, 19 " indication screen of TFT liquid crystal and 3D software, have highest 3D to control a technology not only, the software tool ATC that still has innovation (applied adjustment circulates) . Need to press key-press can be in work program only the treatment parameter that is worth automatic choice course to optimize according to exterior quality, speed or precision acquiesce. It is not process of treatment of record avery kind of, the basic parameter that secures with the machine tool for example has rough machining or high speed precision work, ATC function is according to workpiece optimal structure and target means optimize fabricating characteristics automatically. Accordingly, can utmost ground shortens handling time, improve quality. HSC 75/105 Linear allows to choose a large number of choosing to match a function, raise automation rate for example. Gao Ke relies on automation function, de Maji of product line of high speed cutting is brand-new of machine tool of HSC Linear series get used to ability profit from to come for years the outstanding competition advantage that Demaji gains in this market. This behaves the tall hard data in industry pattern industry to machine a respect not only, also express domain of new now application, for example the weak data of black lead or cupreous material is machined or the high speed nicety of auto industry or the field of medical treatment engineering that develop quickly is machined. There still is an apparent development tendency in all industrialized domains is automation. It is to reduce operation difficulty or utmost to reduce labour cost on the other hand, whole rises to manufacture efficiency on safety and credible base. Accordingly, besides the advantage of high speed cutting of above introduction, machine tool of series of De Maji HSC Linear still provides the automation function that a large number of intelligence change. For example machine tool of HSC 20 Linear is optional match new LM 100 work to deposit a system, special apply to small-sized workpiece. This outfit that deposits a system to include a variety of contented users to ask blocks a system, it can deposit 99 spare partses, loader-and-carry dumper of workpiece of the door that use dragon sends to treatment position. In cutting tool respect, still can choose match 60 knives knife library. HSC 55/75/105 Linear of large and accurate machining center is used super- big compact model tray library, support 20 sheet the workpiece that weight is 100kg. The knife library of this machine tool is 150 knives, the time that offer a knife is short, the rate that change a knife is rapid. All these automation functions still have an outstanding characteristic, what do not restrict pair of machine tools to machine an area namely is adjacent quality, because they are close together compositive. In addition, de Maji can be all machine tools to increase in client spot flexible the automation function of manipulator. CNC Milling